Digital Assembly

RM Surveys provides expert digital assembly services across Western Australia, using advanced 3D modelling and virtual tools to ensure precise alignment of complex components before on-site installation. By assembling large structures digitally and verifying the fit of parts made in different locations, we streamline the fabrication and construction process, reduce on-site adjustments, and ensure efficient, high-quality project outcomes.

Transforming Project Planning with RM Surveys’ Digital Assembly Expertise

At RM Surveys, our expertise extends to digitally assembling large, intricate structures, comparing the fit of components fabricated in different locations such as separate bays, workshops, or countries, and managing parts that are too large or complex for traditional physical pre-assembly.

This virtual approach allows us to detect alignment and compatibility issues early, ensuring seamless assembly, reducing costly on-site adjustments, and streamlining project planning.

By supporting industries like construction, mining, and manufacturing, our digital assembly services enhance quality control, minimise material waste, and enable efficient project execution, improving overall performance and reliability.

Enhancing Quality Control Through Digital Assembly

Digital assembly provides precise alignment by simulating the assembly process virtually, allowing us to detect and resolve potential fit issues before construction begins.

Our expertise ensures the successful digital assembly of large or complex structures, including the ability to compare component fits across different locations such as workshops or countries, and refine parts digitally to meet exact specifications before physical assembly. This proactive approach saves significant time, reduces the cost of on-site adjustments, and ensures components meet strict quality standards.

By streamlining the planning process, digital assembly minimises material waste, supporting sustainable project practices and ensuring that every component fits seamlessly for reliable, high-quality installations from start to finish.

Digital Assembly Projects

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1 Elizabeth Quay Pedestrian Bridge

RM Surveys acted as the project surveyors for the Elizabeth Quay Pedestrian Bridge, a striking structure connecting Perth City to the Swan River. Our expertise in steel structure fabrication and erection enabled them to manage the complex task of assembling components from multiple off-site fabricators with exceptional accuracy. Collaboration with engineers and project managers ensured the bridge’s successful completion.

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2 QV1 Occulus

For the QV1 redevelopment, RM Surveys applied digital assembly techniques to support the installation of the Oculus, a steel ring girder that forms a striking feature above the plaza.

Using advanced 3D modelling and dimensional control practices, RM Surveys digitally assembled the Oculus’s four large sub-assemblies, eliminating the need for physical pre-assembly.

Precise refinements were marked directly on the structure for machining, ensuring a seamless fit between modules and onsite columns.

This digital approach streamlined the installation process, ensuring a perfect fit and reducing assembly time and risk.

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Frequently Asked Questions

What is digital assembly, and how does it benefit my project?

Digital assembly is a process that uses 3D modelling and virtual alignment technologies to simulate and verify the fit of complex components before physical assembly. This approach enables us to detect potential alignment issues early, assemble large or complex structures virtually, and compare parts fabricated in separate workshops or even different countries. By addressing these challenges proactively, we save time, reduce costs, and ensure components fit precisely for smooth, efficient installation.

How accurate is the digital assembly process?

Using advanced 3D laser scanning and precision measurement tools, digital assembly achieves sub-millimeter accuracy. This ensures that every part meets strict design specifications, minimising the need for on-site adjustments and reducing project risks.

Which industries benefit most from digital assembly?

Digital assembly is particularly valuable for industries with complex assembly needs, such as construction, mining, manufacturing, and infrastructure. It is especially beneficial for projects requiring distributed manufacturing or the assembly of large, intricate structures.

How does digital assembly reduce costs and project time?

By simulating the assembly process virtually, digital assembly detects issues before physical installation. This reduces rework, avoids unexpected delays, and minimises material waste. For components fabricated in different locations, it ensures compatibility without requiring physical trial assembly, streamlining timelines and reducing costs.